Industrial Epoxy Flooring & Coating Solutions

Industrial Epoxy Flooring in Vancouver, BC & Across Western Canada

Industrial facilities place more stress on concrete floors than almost any other environment. Between forklifts and pallet jacks, steel-wheeled carts, chemical spills, impact from dropped parts, constant traffic, moisture and safety inspections, a standard painted slab or dusty concrete surface simply cannot keep up.

Priority One Epoxy Flooring designs and installs industrial epoxy flooring systems that are built specifically for warehouses, factories, distribution centres, machine shops, utilities, waste treatment, aerospace, transportation and heavy commercial operations. Our systems are engineered to improve safety, protect concrete, reduce dust, and stand up to 24/7 use in real-world conditions across Vancouver, the Lower Mainland, BC Interior and Western Canada.

We combine high-build epoxy, polyurethane and polyaspartic topcoats, quartz- or silica-broadcast traction, chemical-resistant resins and careful surface preparation to deliver floors that are not only tough, but predictable to maintain and easy to keep clean.

Why Industrial Facilities Need Engineered Epoxy & Resin Flooring

Industrial floor coating systems have the toughest job in the building. They must perform as a structural, safety and hygiene component all at once. A properly specified industrial epoxy flooring system can:

• Carry concentrated loads: Forklifts, pallet trucks, racking posts and heavy equipment all point-load the slab.
• Resist chemicals: Oils, coolants, fuels, process chemicals, acids and alkalis can attack unprotected concrete.
• Control dust and contamination: Bare or worn concrete sheds dust that can contaminate product, equipment and packaging.
• Support safety plans: Slip-resistance, line markings, walkways and demarcation are critical for audits and inspections.
• Handle impact & abrasion: Dropped tools, steel parts and continuous traffic can chip and wear unprotected floors.
• Stand up to cleaning and maintenance: Scrubbers, detergents and degreasers must not prematurely break down the coating.
• Minimize downtime: Many plants and warehouses cannot afford long shutdowns—fast, phased work is essential.

That’s why our industrial epoxy flooring in Vancouver and BC is always built around your equipment, loads, traffic patterns, chemicals and downtime windows instead of using a one-size-fits-all product.

Industrial Epoxy Flooring Systems We Install

1. High-Build 100% Solids Epoxy Coating Systems

High-build epoxy systems are the backbone of many industrial floors. We specify 100% solids epoxy coatings that provide a thick, seamless surface resistant to abrasion, impact and common industrial chemicals. These systems can be installed as smooth, easy-to-clean surfaces or combined with broadcast aggregates for added traction.

Ideal for:

• Manufacturing and assembly areas
• General warehouses and storage
• Maintenance shops and service bays
• Packaging and staging zones

2. Quartz- and Silica-Broadcast Non-Slip Systems

Where slip-resistance and durability are critical, we build multi-layer epoxy floors with full quartz or silica broadcast. These systems create a textured, non-slip industrial epoxy flooring surface that holds up to forklifts, constant movement and wet conditions while remaining cleanable.

Common uses include:

• Loading docks and truck lanes
• Washdown areas and wet process zones
• High-traffic aisles and walkways
• Ramp transitions and sloped slabs

3. Polyurethane & Polyaspartic Topcoats

Polyurethane and polyaspartic topcoats extend the life of epoxy body coats by adding UV stability, chemical resistance and abrasion resistance. Polyaspartic technology also allows for fast return-to-service, which is ideal for busy warehouses and plants that cannot shut down for long.

These topcoats are especially valuable on forklift aisles, mezzanines, loading areas, logistics hubs and hangars where long-term appearance and performance are both important.

4. Urethane-Cement (PU-Cement) for Extreme Duty

In areas with thermal shock, hot washdowns or extreme wear, we specify urethane-cement systems. While more common in food and beverage facilities, PU-cement can also be used in industrial process areas, chemical rooms and heavy wash bays where standard epoxy systems would be pushed beyond their limits.

5. ESD & Specialty Industrial Floor Coatings

Certain environments require specialty floor coatings such as ESD (electrostatic discharge) control, chemical containment, or high-purity, low-VOC systems. We work with manufacturers that deliver proven technology for:

• Electronics & semiconductor facilities
• Data centres and server rooms
• Pharmaceutical and biotech production
• Cleanrooms and controlled environments

Industrial Facilities We Serve Across Vancouver & BC

Warehouses & Distribution Centres

For logistics operations, floors must support continuous forklift traffic, racking loads and tight routing. Our industrial epoxy flooring for warehouses focuses on non-dusting surfaces, clear aisle markings, impact resistance and safe traction at dock plates, ramps and staging zones.

Manufacturing Plants & Production Lines

Manufacturing environments combine machines, tooling, coolant, oils and repetitive impact. We design systems that resist cutting fluids, lubricants, solvents and dropped components, while providing clear visual separation between work cells, maintenance paths and pedestrian walkways.

Automotive, Fleet & Heavy Equipment Shops

Auto shops and fleet garages require chemical-resistant, non-slip and easy-to-clean floors that tolerate hot tires, oils, brake fluids and ongoing service work. Our coatings help reduce stain visibility and make it easier to spot leaks and debris, improving both safety and productivity.

Aerospace, Hangars & Transport Facilities

Hangars and aerospace environments demand smooth, durable, chemical-resistant industrial floors for aircraft movement, maintenance operations and specialized equipment. Coatings must resist jet fuel, hydraulic fluids and de-icing chemicals while maintaining a professional, well-lit appearance for inspections.

Utilities, Waste Treatment & Industrial Infrastructure

Water treatment plants, utility buildings and other infrastructure sites often require chemical-resistant, non-slip surfaces that withstand moisture, cleaning, and heavy equipment. We specify systems that support long life cycles and predictable maintenance, even under aggressive exposure.

Light Industrial, Tech & Lab Environments

Light manufacturing, R&D labs, and technology spaces need floors that are clean, low-dust and often light-coloured to support a bright, quality-focused work environment. Epoxy flooring is an ideal choice for these spaces due to its smooth finish, ease of cleaning and compatibility with ESD and specialty topcoats.

Industrial Epoxy Flooring vs. Bare Concrete & Paint

Many facilities start with uncoated concrete or thin paint and quickly see problems:

• Dusting that contaminates product, packaging and equipment
• Staining from oils and chemicals that are difficult to clean
• Surface wear and spalling in forklift aisles and turning zones
• Inconsistent traction and visible trip hazards

While an engineered industrial epoxy flooring system is a larger upfront investment, it can reduce lifetime costs by:

• Lowering cleaning labour and material costs
• Reducing slab repairs and patching
• Supporting safety programs and reducing slip incidents
• Extending the usable life of the concrete substrate

We help you compare options during the quoting process so you understand the true lifecycle cost of each system.

Our Industrial Epoxy Flooring Installation Process

A successful industrial floor is as much about surface preparation and planning as it is about product selection. Our process includes:

1. On-Site Assessment & Scope: We review your operations, traffic patterns, slab condition, chemicals, moisture readings and downtime windows.
2. System Design: We recommend a system build (epoxy, quartz, PU, polyaspartic, specialty options) based on performance requirements and budget.
3. Mechanical Preparation: Shot blasting and/or diamond grinding to achieve the proper profile and remove contaminants, coatings or weak concrete.
4. Repairs & Joint Treatment: Crack injection, spall patching, joint rebuilding and slab stabilization as required.
5. Moisture & Vapor Control (if needed): Installation of moisture mitigation systems where testing indicates elevated vapour drive.
6. Epoxy Body Coats: High-build epoxy or urethane-cement body coats are installed to the specified thickness and coverage.
7. Broadcast & Traction: Aggregate is broadcast to achieve the desired slip resistance and wear profile.
8. Topcoats: Polyurethane or polyaspartic topcoats are applied to seal the system and provide long-term cleanability and chemical resistance.
9. Striping & Markings: Optional safety lines, forklift paths and pedestrian walkways can be added.
10. Final Inspection & Handover: We walk the floor with you, review maintenance guidelines and confirm reopening timelines.

Case Study: High-Throughput Distribution Centre in the Lower Mainland

A large distribution centre in the Lower Mainland was struggling with dusty concrete floors, slab wear in forklift aisles, and frequent patching in loading dock areas. The facility ran multiple shifts and could not afford long shutdowns.

Our solution included:

• Shot blasting and repairs in critical traffic lanes
• High-build epoxy flooring with silica broadcast in forklift aisles and turning zones
• Smoother epoxy topcoat in staging and pick areas for easier cart movement
• High-visibility safety striping for pedestrian paths and equipment routes
• Phased installation over several weekends to keep operations running

After completion, the client reported:

• Less dust on product and racking
• Improved forklift traction and operator confidence
• Faster, easier cleaning during and between shifts
• A more professional, organized appearance during customer and auditor visits

Industrial Epoxy Flooring FAQ

Is industrial epoxy flooring strong enough for forklifts and heavy loads?

Yes. Properly specified industrial epoxy flooring is designed to handle forklift traffic, pallet jacks and concentrated loads when installed over structurally sound concrete with appropriate thickness and preparation.

How thick should industrial epoxy flooring be?

Thickness depends on traffic and use. Light-duty areas may use thinner coatings, while high-traffic forklift aisles and loading zones often require thicker, multi-layer systems with broadcast aggregates for durability.

How long does installation take and how soon can we reopen?

Project timelines vary by size, repairs needed and system type. Many facilities can phase work by area, and with fast-cure topcoats some zones can reopen within 24–48 hours. We’ll review scheduling options during our site visit.

How does industrial epoxy flooring compare to polished concrete?

Polished concrete can work well in some environments, but epoxy offers better chemical resistance, easier cleaning, custom traction and safety striping. In many industrial settings, a resinous system provides more predictable performance over time.

Can you work around our equipment and racking?

Yes. We frequently work in active warehouses and plants, coordinating with your team to move equipment, work in phases and minimize disruption while we complete preparation and coating.

Upgrade Your Industrial Facility With Durable, Safe Epoxy Flooring

Get a customized specification for industrial epoxy flooring in Vancouver, BC and across Western Canada— engineered around your traffic, chemicals, budget and downtime. Our team will help you choose the right system and schedule so you can improve safety and protect your concrete with confidence.

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