Meat & Seafood Processing Flooring

Why Meat & Seafood Facilities Need Specialized Flooring

Meat and seafood processing environments are among the most demanding industrial spaces for flooring. Daily exposure to blood, fats, fish oils, cleaning chemicals, hot washdowns, and high-pressure water systems can rapidly degrade traditional concrete or tile surfaces. Poorly sealed floors and grout joints trap bacteria, increase contamination risk, and require extensive maintenance.

Priority One Epoxy Flooring installs flooring systems that are seamless, chemical-resistant, slip-resistant, and CFIA-aligned. These systems reduce contamination risk, improve worker safety, extend flooring lifespan, and simplify sanitation audits required by local health authorities and HACCP standards across BC.

Application Areas — Where Flooring Matters Most

Slaughter & Primary Processing Zones

High-volume areas with heavy equipment, machinery, and repeated exposure to water and biological materials require durable, non-porous epoxy systems. Seamless cove bases, integrated drains, and slip-resistant finishes protect workers while enabling efficient cleaning.

Butchering & Cutting Lines

Processing lines for meat and seafood see concentrated mechanical loads, repetitive motions, and frequent wet conditions. Polyaspartic and urethane mortar floors resist chemical attack, maintain smooth, level surfaces for conveyors, and withstand abrasion from knives, blades, and trolleys.

Cold Storage & Refrigerated Zones

Temperature fluctuations in cold rooms can lead to condensation and freeze-thaw damage. Our flooring systems accommodate thermal cycling, remain slip-resistant, and maintain a hygienic environment for meat, fish, and seafood storage.

Packaging & Shipping Areas

Heavy pallet jacks, forklifts, and conveyor systems demand durable, abrasion-resistant floors. Epoxy and polyaspartic coatings with broadcast aggregates provide traction while resisting wear from high traffic and heavy loads.

Cleaning & Sanitation Areas

Washdown areas see aggressive chemicals, hot water, and repeated cleaning cycles. Seamless, chemical-resistant floors prevent water penetration, reduce bacteria harborage, and improve overall sanitation compliance.

Flooring Systems We Install for Meat & Seafood Processing

Urethane Mortar (Polyurethane Cement)

Urethane mortar systems provide thermal shock resistance, chemical durability, and exceptional bond strength for primary processing zones. Seamless cove bases and drain integration enhance hygiene and reduce downtime during washdowns.

High-Build Epoxy & Quartz Broadcast Systems

Durable, chemical-resistant, and easy to sanitize, these systems are ideal for butchering lines, packaging, and storage. UV-stable polyurethane topcoats protect against abrasion, staining, and bacterial buildup.

Polyaspartic & Fast-Curing Flooring

Polyaspartic systems cure rapidly, allowing areas to reopen within 24–48 hours. Perfect for production corridors or secondary processing zones requiring minimal downtime while maintaining chemical and thermal resistance.

Antimicrobial & Hygienic Additives

Optional antimicrobial coatings provide an additional layer of protection in HACCP-sensitive areas, inhibiting microbial growth and reducing contamination points. Seamless surfaces complement rigorous sanitation protocols.

Waterproof Membranes & Cove Bases

Protect structural slabs from moisture infiltration with multi-layer membranes, and maintain hygienic transitions with cove bases and integrated drains. These features streamline cleaning and minimize bacteria harborage.

Our Installation Process — Detailed & Quality Assured

Every installation follows a detailed, documented process to ensure predictable outcomes and long-term performance:

1. Site Consultation & Testing: Moisture checks, pH, adhesion pull tests, and concrete strength assessment.
2. Substrate Remediation: Repair spalls, cracks, or damaged joints; inject flexible urethane joints as needed.
3. Surface Preparation: Shot blasting, scarifying, or diamond grinding to achieve proper profile and remove contaminants.
4. Primer & Base Coat: Stabilize the slab with primers and scratch coats for optimal adhesion.
5. System Build-Up: Apply epoxy/polyaspartic layers, broadcast aggregates, form cove bases, and integrate drains.
6. Top Coats & Protective Finishes: UV-stable, antimicrobial, or decorative topcoats applied for longevity and hygiene.
7. Quality Checks & Handover: Adhesion tests, coverage verification, final cleaning, and warranty documentation.

Phased installations ensure production continuity while individual zones are upgraded, minimizing operational disruption.

Case Study — Vancouver Seafood Processing Facility

A Vancouver-based seafood plant faced recurring contamination and floor deterioration in processing and packaging zones. Priority One Epoxy Flooring installed a seamless urethane mortar floor with cove bases and integrated drainage. Fast-curing polyaspartic coatings were applied to high-traffic corridors. Post-installation, cleaning times dropped by 40%, slip hazards were minimized, and HACCP audits passed with no corrective actions required.

Service Areas — Where We Work

Priority One Epoxy Flooring provides rapid response and project execution across BC:

• Metro Vancouver — Vancouver, Burnaby, Richmond, North Shore, Surrey, Coquitlam
• Fraser Valley — Abbotsford, Langley, Chilliwack
• Vancouver Island — Victoria, Nanaimo, Courtenay
• Okanagan & Interior — Kelowna, Kamloops, Penticton, Nelson
• Northern BC — Prince George, Prince Rupert

Frequently Asked Questions

What flooring is best for meat and seafood processing?

Seamless urethane mortar or high-build epoxy broadcast systems provide thermal, chemical, and abrasion resistance while meeting CFIA/HACCP requirements.

How long does installation take?

Small fast-cure areas reopen in 24–48 hours. Full urethane mortar floors may take several days. Phased installation ensures ongoing production.

Can you install over existing concrete or tile?

Yes — following assessment and proper surface prep to ensure adhesion and longevity.

Are these floors sanitary for HACCP compliance?

Yes. Seamless floors with cove bases eliminate grout lines, reducing bacteria harborage. Antimicrobial coatings can provide additional protection.

Do you provide warranties?

Yes. All projects include written warranties, QA documentation, and care/maintenance instructions.